Socks may seem like everyday items, but a lot of work goes into making them. From the design to the sewing, every step is carefully considered. So, whether you’re looking for a socks manufacturer for your next fundraiser or a new product line, it’s important to find a supplier that has the experience and quality to meet your requirements.
The first step in creating a pair of custom socks is preparing the yarn for the knitting machine. The yarn must be clean and of consistent thickness, which is why this stage is so crucial. It is then dyed to the required Pantone color. This can be done either by using natural or synthetic dyes, depending on the desired sock material and design.
After the yarn is prepared, it is fed into the knitting machine. Depending on the design, the number of seams can vary between three and seven. The fewer seams, the better; this is because it will increase comfort and reduce rubbing on the skin.
Once the socks are made, they will be inspected for quality. If needed, human hands will then link them together. Once the socks are paired, they will undergo further inspection before being packaged and shipped.
The final step is to private label the socks with a hangtag or band. This can be done in-house or outsourced. Often, socks are privately labeled with brand names or logos to create a more personalized and unique product. The labels can also be printed in various languages. The socks are then stored in a warehouse to ensure they stay fresh and soft until they reach their customers. socks manufacturer